Daya Maxflo is a global licensee of MCR Oil Tools in Asia Pacific, Middle East, Africa, Europe, North and South America to perform the Radial Cutting Torch (RCT), Perforating Torch Cutter (PTC), Remote Firing Mechanism (RFM), ElectroMechanical Anchor (EMA) job.
We were awarded the best MCR Oil Tools Licensee (2018 Platinum Award for Excellence) because of the vision, integrity as well as excellent service quality!
We have the most competent RCT specialists and the most complete equipment in this region! We can cut the pipe with eline, slickline or coil tubing.
MCR’s Radial Cutting Torch™ provides the oilfield industry with the safest and most efficient pipe cutting or severance alternative to explosives or hazardous chemicals.
MCR’s RADIAL CUTTING TORCH tool is a patented cutting device used to sever tubing, casing, drill pipe, packer mandrel and coiled tubing without the use of explosives or hazardous materials, making it one of the safest pipe cutting tools on the pipe recovery market. Using advanced technology, the patented nozzle and proprietary mixture of various powdered metals produces jets of highly energized plasma to cut virtually any type of pipe in any well condition. Because the RCT does not use explosives or hazardous chemicals, the tool can be shipped almost anywhere in the world, saving significant time and associated costs, while remaining compliant with safety regulations. We can run the tool with e-line, wireline, slickline and coil tubing.
MCR’s RADIAL CUTTING TORCH assembly is lowered into the well until desired depth is reached. MCR’s THERMAL GENERATOR ignites and activates the primary fuel load; highly energized plasma is produced causing an increase in internal pressure. Once the pressure produced inside the torch exceeds that of the well bore, the protective sleeve is displaced exposing the nozzle to the well bore. Plasma exits thru the nozzle to sever the target in drilling, completion or production scenarios, within well bore temperatures up to 500° (260°C) and pressures to 20,000 psi (137.9 MPa). The pipe can be in tension or compression or neutral.
RCT’s are available for:
• standard applications
• undersized for restrictions
• HP-HT environments
• cutting up to 9-5/8” casing
• custom tools available
*Non-HazMat rated RCT’s currently available:
• RCT-SP
SUPPORT TOOLS
ElectroMechanical Anchor™ (EMA)
• anchors during cutting operation; available for E-Line, 1-1/2” to 4” RCT system deployments Generator Safety Sleeve™ (GSS)
• safely dissipates all THERMAL GENERATOR energy in the event of operator activation error on surface Remote Firing Mechanism™ (RFM)
• data logging tool and firing system; safely enables all MCR cutting systems
Advantages of the RCT over JET and Chemical Cutters or Severing Tool or Downhole Mechanical Cutter
MCR Oil Tools’ RCT:
» IS NOT an explosive or dangerous chemical.
» Classified as a Flammable Solid, Organic, NOS., UN1325 Section 4.1.
» No special storage, handling, or disposal problems.
» Causes no flaring or swelling of the pipe to be cut.
» Cuts all stainless steels, Hasteloy®, Monel®, Inconel® and plastic coated pipes.
» Can be run through restrictions to cut larger diameter pipe.
» Can be used in close contact pipe conditions.
» Can cut in dry pipe conditions.
» Can operate in temperatures to 500°F.
» Can cut in exotic fluids or drilling mud without problems.
» Cuts heavy wall pipe.
» New patented Pressure Balance Anchor system eliminates movement, slipping or sticking problems associated with other anchors.
» Pressure Balance Anchor does not contain moving parts, eliminating the problems associated with going through restrictions and operating in larger diameters below the restriction.
»The complete system is safe to use in Radio Sensitive areas such as offshore platforms or drill ships without going into Radio Silence, resulting in significant savings in rig time.
MCR’s PERFORATING TORCH CUTTER
MCR’s PERFORATING TORCH CUTTER assembly is lowered into the well to the desired depth. MCR’s THERMAL GENERATOR ignites and activates the primary fuel load causing an increase in internal pressure. Following internal pressure rise, plasma exits the torch which perforates the target pipe. By design, the PTC cutting jet forces the tool against the wall of the pipe; the high frictional forces between the PTC and the wall of the pipe are greater than the thrust forces exerted by the pressure bubble, stabilizing the perforator to make the cut. It is this feature that allows MCR’s perforators to function properly in plugged pipe situations. This can replace the conventional explosive puncher.
PTC’s are available for:
• standard applications
• undersized for restrictions
• HP-HT environments
• custom tools available
Remote Firing Mechanism™ (RFM)
MCR’s Remote Firing Mechanism offers a multifunctional firing system used to log well data and activate the most efficient line of cutting and perforating tools in the slickline or coil tubing arena. Designed and field proven with safety, versatility, and serviceability at its core, the RFM is certified for RF immune operations and can be run on slickline, coil tubing or drill pipe, with a pressure firing system, to activate all of MCR’s pipe cutting, perforating and setting tool systems.
BENEFITS
Smart
User defined pressure, temperature, time and movement thresholds can be programmed at the well site.
Safe
Multiple safe thresholds built into the RFM ensure that operator and well safety are not compromised. Additional operational control/safe features include all fire shutdown (disables all RFM operations during well exit process eliminating all the surface initiation).
Reliable
Designed to overcome challenges associated with minimum restrictions while delivering up to two weeks loiter time in HPHT environments.
Versatile
Having the ability to conduct a logging pass for data collection offers the operator the ability to pinpoint the thresholds necessary to place the cut or perforation with stunning accuracy.
Deployable
Able to be deployed with “off-the-shelf” alkaline batteries when temperatures allow, or with regionally available high temperature lithium cells.
Flexible
Deployed as a pressure firing system, MCR’s RFM adds an additional versatility when conducting operations requiring pressure activation control of down hole MCR cutters and MCR perforators.
*Additional Systems
Expansion modules enabling Gamma and CCL correlation are in development.
Some of our clients called it thermite cutter, thermal cutter, plasma cutter or XRCT
Global coverage: Malaysia, Indonesia, Brunei, Thailand, Myanmar, Vietnam, Philippines, Japan, Korea, Australia, New Zealand, Papua New Guinea, Saudi Arabia, Oman, Kuwait, Russia, India, Pakistan, Azerbaijan, Oman, Kuwait
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